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Old 2008-07-09, 12:45 PM   #42
GrimmSpeed
EJ22
 
Join Date: May 2008
Posts: 244
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got the little EJ20 in!





some skid plate making action. i wanted to make something that covered the whole front of the car and gave the bumber cover some support. i had to completely gut the front bumper to be able to fit the fmic in so i need something to support it so if i were to hit anything it would just break off.

there really wasnt anything on the market i could find so i decided to make my own.

tool/supply list
jigsaw
drill
razor blade
4x8 sheet of insulation
4x6 sheet of 3/16" diamond plated aluminum


first i took the overall widest and deepest measurements of the front of the car and cut a piece of insulation to that size. i cut out the area by the wheel so i could get the template(insulation) up high enough to tape it so i could start cutting it away little by little to get cover up as much as possible but still be far enough away from moving suspension parts and the wheels.








once i got the template cut to my liking i then traced the shape onto the aluminum.




i figured i would have to take the piece on and off a million times trying to get it to fit right but luckily i put it up to the car and everything fix almost perfectly...i was stoked. just one little section need to be smaller to allow for more tire movement.









i put the diamond side up because i really didnt like the look of it and it obviously isnt smooth. only reason why i got the diamond plate was because it was the only piece of aluminum i could find in the scrap pile at the local metal shop that was big enough.

i need to go find some longer bolts. i tied in to the two oem bolt holes in the front subframe and 2 bolt holes in the engine crossmember.

all in all took about 3 1/2 hours and $100 in materials.

Justin

Last edited by GrimmSpeed; 2008-07-09 at 12:52 PM.
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